Back to Materials Department
O.K., let's be realistic. Chances are, if you're reading
this, it's not for enjoyment. I have yet to meet a woodworker who actually
enjoys sanding, much less reading about sanding. In light of this, I've organized
the information below for quick access, so the reader can get in and get
out quickly. There's a few paragraphs with handy tables for the important
stuff, and a glossary of sanding-related
terminology to organize most of what's left over. Just in case you
are one of the rare few who perhaps might enjoy a little further
illumination on the necessary evil we woodworkers call sanding, I've attempted
to detail a foolproof sanding procedure on the Introduction to Wood Finishing
page, under the heading The
Process.
Safety First!
Safety in the workshop is YOUR RESPONSIBILITY alone; I make no warranty as
to the safety of any technique or tool shown or described on this site.
Before beginning any project, you must understand woodshop safety,
know how to safely operate any machinery that is to be used in the project,
and understand the safe use and any potential safety hazards involved in
the use of all materials to be used in the project. See the
General Safety Notice and the
Chemical Safety Note for additional
information.
T Y P E S O F A B R A S I V E
S
Terminology
Abrasives are broken down into three types, according to how they are used.
Loose abrasives are just particles of loose grit, used mostly for sandblasting
and similar industrial uses. Bonded abrasives include abrasive cutoff-saw
blades, and grinding stones, wheels and disks. Coated abrasives include
sandpaper, sanding belts, sanding sponges, carbide rasps, and diamond pads.
Abrasive Materials
There are many different materials used to make abrasives, each with its
own advantages and disadvantages. The most common abrasives for use on wood
are aluminum oxide (marked on the back of sandpaper as AlO), silicon carbide
(SiC), garnet (Gar), and steel wool. The properties of these are described
in more detail in the table below. Abrasive near the top of the table are
those most commonly used in woodwork; those below the double line are used,
but less often.
Abrasive Materials
Abrasive Type |
Color |
Hardness |
Cutting Life |
Uses |
Aluminum Oxide |
Brown to Gray |
Hard |
Medium-Long |
Low-speed general purpose sanding on wood, soft metals and plastics. |
Ceramic Aluminum Oxide |
White |
Very Hard |
Long |
High-speed stock removal and smoothing of wood, smoothing of metals and sanding
finishes. |
Garnet |
Orange to Amber |
Medium-Hard |
Medium |
Low-speed smoothing of wood prior to staining. |
Silicon Carbide |
Black to Greenish |
Extremely Hard |
Medium-Long |
Grinding and smoothing hard metals, sanding finishes. |
Steel Wool |
Gray |
Medium |
Short |
Removal of rust and finishes, cleaning, final smoothing of raw wood, scuffing
finishes. |
Non-Woven Abrasives |
Varies By Grade |
Soft |
Short |
Scuffing finishes, final smoothing on raw wood, cleaning. |
Bronze Wool |
Bronze |
Soft |
Short |
Removal of finishes, cleaning. |
Flint |
Gray to White |
Medium-Hard |
Short |
Seldom used anymore; sanding of soft materials. |
Tungsten Carbide |
Black to Gray |
Hard |
Medium-Long |
Low-speed grinding on metals, grinding and cutting ceramics and wood. |
Emery |
Black |
Hard |
Medium |
Scuffing and smoothing metals. |
Alumina Zirconia |
- |
Very Hard |
Long |
Grinding and polishing metals. |
Cubic Boron Nitride |
- |
Extremely Hard |
Very Long |
High-speed grinding of steel and hard metals. |
Diamond |
- |
Extremely Hard |
Very Long |
Grinding, smoothing and polishing of metals (at low speed) and ceramics. |
Grit Numbers and Grading Systems
There are four different grading systems for grading the fineness of abrasives:
ANSI / CAMI for American abrasives,
ISO / FEPA for European abrasives,
JIS for abrasives made in Japan, and the average particle
size (in microns) which is the measurement basis used to compare all of the
systems. For grades 220 and coarser, CAMI, FEPA and JIS grades are nearly
identical, but when you get into the finer grit sizes, the differences become
increasingly large, as shown on the chart below. The different systems also
vary in the range of grit sizes that are allowed in a particular grade, with
FEPA and JIS tending to sort the finer grits a little more precisely.
Grit Size Comparison
Approx. Grit Size, Microns (µ) |
FEPA |
CAMI |
JIS |
4900 |
P4 |
4 |
|
4000 |
P5 |
5 |
|
3300 |
P6 |
6 |
|
2900 |
P7 |
7 |
|
2300 |
P8 |
8 |
8 |
1800 |
P10 |
10 |
10 |
1300 |
P12 |
12 |
12 |
1000 |
P16 |
16 |
16 |
750 |
P20 |
20 |
20 |
700 |
P24 |
24 |
24 |
630 |
P30 |
30 |
30 |
540 |
P36 |
36 |
36 |
425 |
P40 |
40 |
40 |
350 |
|
50 |
50 |
335 |
P50 |
|
|
265 |
P60 |
60 |
60 |
200 |
P80 |
|
|
190 |
|
80 |
80 |
160 |
P100 |
|
|
140 |
|
100 |
100 |
125 |
P120 |
|
|
115 |
|
120 |
120 |
100 |
P150 |
|
|
92 |
|
150 |
150 |
82 |
P180 |
180 |
180 |
68 |
P220 |
220 |
220 |
59 |
P240 |
|
|
57 |
|
|
240 |
53 |
|
240 |
|
52 |
P280 |
|
|
48 |
|
|
280 |
46 |
P320 |
|
|
40 |
P360 |
|
320 |
36 |
|
320 |
|
35 |
P400 |
|
360 |
30 |
P500 |
|
400 |
28 |
|
360 |
|
25 |
P600 |
|
500 |
23 |
|
400 |
|
22 |
P800 |
|
|
20 |
|
500 |
600 |
18 |
P1000 |
|
|
17 |
|
|
700 |
16 |
|
600 |
|
15 |
P1200 |
|
|
14 |
|
|
800 |
13 |
P1500 |
800 |
|
11 |
|
|
1000 |
10 |
P2000 |
1000 |
|
9.0 |
|
|
1200 |
8.0 |
P2500 |
|
1500 |
6.5 |
|
|
2000 |
5.5 |
|
|
2500 |
4.0 |
|
|
3000 |
3.0 |
|
|
4000 |
2.0 |
|
|
6000 |
1.2 |
|
|
8000 |
0.7 |
|
|
12000 |
Paper and Other Backing Types
In addition to different grades of abrasive grit, sandpaper is available
with a number of grades of paper backing, designated by letters A through
F, from lightest (most flexible) to heaviest (stiff and tear-resistant. Cloth
backings are graded with the letters J,X,Y,T and M, from lightest to heaviest.
Also available are fiber backings and combination backings such as cloth
with foam, mostly used for specialty applications. In addition to different
weights, backing materials come in standard and waterproof varieties. Most
paper-backed abrasives finer than #600 (CAMI) use waterproof paper, since
these ultra-fine grits clog easily if not used with a lubricant of some sort.
Adhesives and Coatings Used in Sandpaper
Several different adhesives are used to glue abrasives to their backings
to make sandpaper. Different resins, such as phenolics and epoxies, as well
as hide glue and even metal platings are used for the different properties
they give to the abrasive. Most woodworking sandpapers use resins to bond
the grit to the sandpaper, but some flexible abrasives use epoxies and other
flexible materials to give them the ability to conform to the surface being
sanded as well as to cushion the individual abrasive particles, thus giving
a smoother finish on the wood.
To further enhance the cutting properties of different abrasives, coatings
are sometimes applied over the finished abrasive. These may enhance the
wet-sanding properties, prevent finishes from clogging the paper, or change
the color of the abrasive (for color coding finer grits, for example). A
common coating for many woodworking sandpapers is zinc stearate, a white,
soapy substance that prevents the paper from clogging when dry-sanding finishes.
Open vs. Closed Coat Sandpapers
Open coat sandpaper is the type used for sanding wood and other low-density
materials. The term refers to the space between the grains of abrasive, which
allows room for the swarf (sanding dust) to collect without clogging the
paper. Closed coat sandpaper is used mostly on denser materials such as metal,
which abrades more slowly. Closed coat paper can also be used with a lubricant
such as water, most commonly when sanding a finished surface.
-
Abralon®
-
Brand of abrasives made by Mirka. Uses silicon
carbide abrasive specially bonded to a woven fabric mesh and backed by
an open-cell foam pad. Can be used wet or dry, and combines
the properties of sandpaper and non-woven abrasives. Available
in grades ranging from 180 to 4000 grit
(CAMI)
-
Alumina
-
Synthetically produced aluminum oxide, typically harder and more pure than
aluminum oxide that is refined from bauxite.
-
Alumina Zirconia
-
The toughest of the aluminum oxide based abrasives. Commonly used for high-speed
grinding and polishing of metals.
-
Aluminum Oxide (AlO)
-
Chemical composition Al2O3. The abrasive most commonly
found on power sanding equipment, designated on the back of sandpaper as
"AlO". Aluminum oxide is friable, meaning its crystals
fracture as they wear out, producing new sharp cutting surfaces. This allows
the sandpaper to continue cutting aggressively much longer than other abrasives.
See also Alumina, Alumina
Zirconia, Ceramic Aluminum Oxide,
Garnet, Silicon Carbide.
-
ANSI
-
American National Standards Institute, which regulates industrial standards
on products produced in the U.S.A., including abrasive
grades. See also CAMI,
FEPA, JIS.
-
Belt Cleaning Stick
-
See Rubber Cleaning Stick / Block
-
Belt Sander
-
A power sander that uses a loop of abrasive driven between two rollers. Belt
sanders are very aggressive, and are mostly used for stock removal. Due to
the linear sanding motion, belt sanders tend to leave a prominent
scratch pattern of parallel lines. Widths of sanding
belts for belt sanders range from less than 1" for benchtop detail sanders,
to 2" to 4" for portable sanders, and 6" to 53" for stationary and wide-belt
sanding machines. See also Detail Sander,
Drum Sander, Edge Sander,
Oscillating.
-
Block
-
See Sanding Block
-
Boron Carbide
-
A very hard abrasive used mostly in industrial applications for grinding
metals.
-
Boron Nitride
-
See Cubic Boron Nitride
-
Bronze Wool
-
Similar to steel wool but made of bronze; used in
refinishing to strip old finishes. Steel wool sheds fibers, which may stick
in the wood and rust later, forming a stain. Bronze has a reduced tendency
to oxidize, so it causes fewer problems for the refinisher. See also
Non-Woven Abrasive.
-
Buffer / Polisher
-
A powered tool used with a pad or a wheel for polishing
and buffing finishes and metals. Portable buffers
often feature a 6" to 8" round pad that moves in a
random-orbital motion and at variable speed. The pad can
be fitted with various abrasives, polishing cloths, or lambswool covers as
needed. Stationary buffers usually feature a wheel of muslin or felt, or
sometimes a soft brush, against which the item to be buffed is held.
-
Buffing
-
The final process of polishing, in which a non-abrasive
pad is used to remove excess polishing compound or
waxy residue and burnish the surface for maximum shine.
See also Buffing Compound,
Rubbing Compound.
-
Buffing Compound
-
A paste similar in function to rouge. Contains
microabrasives and, frequently, wax to fill
in any remaining ultra-fine scratches. Used to remove fine scratches when
polishing a finish that has been rubbed
out.
-
Burnisher
-
A tool used for burnishing. In woodworking, this can
be a scraper burnisher, used for raising a bur on cabinet scrapers; or an
agate burnisher for putting the final shine on objects that have been gilt
using the water process.
-
Burnish, Burnishing
-
The process of smoothing a malleable surface by rubbing it with a harder,
normally non-abrasive material. This results in any high or rough spots being
rolled out flat by the rubbing action. Burnishing is essentially a cold forging
process, but it can be done on wood and finishes as well as on metal. See
also Burnisher, Scraper, Worn Out.
-
-
CAMI
-
Coated Abrasives Manufacturers' Institute, now merged into the
Unified Abrasives Manufacturers'
Association. ANSI / CAMI standards are used to regulate
the grit sizes of most North American abrasives.
-
Carbide
-
A chemical compound consisting of a metal and carbon. In woodwork, carbides
are used mostly as abrasives and as a durable insert for the cutting edges
of tools. See also the Abrasive Materials
chart, above.
-
Carborundum
-
A trademarked name for silicon carbide.
-
Ceramic Aluminum Oxide
-
Aluminum oxide that has been treated in such a way as to make a very tough
ceramic-like abrasive. Used in high-performance abrasive sheets and sharpening
stones.
-
Closed Coat
-
Designates sandpaper with no extra space between the grains. Tends to clog
very quickly on wood, but is used widely for sanding metals and for
wet sanding finishes.
-
Coated Abrasives
-
The "proper" term for sandpaper and sandpaper-like abrasive materials, where
abrasive particles are applied as a coating onto a paper, cloth, or other
backing.
-
Coarse
-
A non-technical grade used mostly on poor quality sandpapers. Approximately
equivalent to P80.
-
Cork Block
-
A block of cork; used as a hard sanding
block and when making custom-fitted sanding blocks, as for sanding moldings.
See also Tadpole Sander.
-
Corundum (Cor)
-
Another name for natural aluminum oxide and
its gemstone forms, sapphire and ruby.
-
Cubic Boron Nitride (CBN)
-
One of the hardest abrasives, classified as
superabrasives. Used for grinding steel at high
speed (as when sharpening woodturning tools on a bench grinder), as
diamonds tend to break down quickly under high-temperature
high-pressure loads when in contact with iron.
-
Degloss, De-gloss
-
To remove the gloss, or shine, before coating with a finish or paint, to
improve the adhesion between separate coats. Deglossing can be done with
fine sandpaper (320 to 400 grit),
steel wool (#0000), non-woven abrasive
pads (maroon or gray), or, for paint preparation, with a liquid cleaner
/ deglosser such as
TSP (trisodium
phosphate).
-
Detail Sander, Sanding Pencil
-
A roughly pencil-shaped tool used to sand small parts or in difficult-to-reach
areas. Has a spring-loaded end that applies tension to a narrow sanding belt
that wraps around the tool lengthwise. Available in ¼" wide and ½"
wide sizes, and belts are available in several grits.
-
Dewhiskering
-
See Raising the Grain.
-
Diamond
-
The hardest material; a crystalline form of pure carbon. Synthetic diamonds
are widely used as abrasives for cutting hard materials, and are classified
as superabrasives. See also Cubic
Boron Nitride.
-
Disk Sander
-
A powered sander that uses a rotating disk of abrasive to perform stock removal
on wood. Available in diameters ranging from 6" to 18". Often combined
with a belt sander into a single stationary tool.
-
Drum Sander
-
A powered sander that uses a cylinder, or drum, covered in abrasive sheet
to perform flattening and stock removal on wood. Drum sanders can be used
like a thickness planer, but are slower to remove material; however, they
do perform better at flattening wood, especially when making shop-made veneers.
Available in widths from10" to over 50". See also Belt
Sander, Sanding Drum.
-
Edge Sander
-
Basically a belt sander on its side, an edge sander is
used for sanding edges rather than faces of boards. It features a table in
front of the sanding belt upon which the wood can rest to ensure that the
sanded edge is square to the face of the board. See also
Oscillating, Sanding
Drum, Spindle Sander.
-
Emery
-
A natural abrasive, composed mostly of mineral corundum
(aluminum oxide), with iron minerals hematite
and magnetite. Available in coarse (~36 grit),
medium (~60 grit) and fine
(~100 grit) varieties.
-
Felt Block
-
A block of hard or soft felt that can be used with sandpaper
as a sanding block, or with
rubbing compound for
polishing or rubbing out a finish.
-
FEPA
-
The European Federation of Abrasives Producers. FEPA maintains the P-Standards
issued by ISO and used to grade European abrasive
grit sizes.
-
Fine
-
A non-technical grade used mostly on poor quality sandpapers. Approximately
equivalent to P180.
-
Finish Sanding
-
The final few steps of sanding in preparation for finishing. See also
Sanding Schedule.
-
Fish Skin
-
A very early abrasive; the dried skin of eels, dogfish, sand sharks, or rays.
Other early abrasives included emery,
pumice blocks (holey stone), sandstone, and reeds such
as horsetails.
-
Flap Sander
-
A powered sander that uses a drum with several
strips or flaps of sheet abrasives attached to it to sand irregular or hollowed
surfaces that would be difficult to sand with traditional power sanders.
See also Sanding Stars
-
Friable
-
In abrasive compunds, a friable grit breaks down into smaller, but still
sharp grains. Non-friable abrasives wear by the rounding of grit particles,
so they will tend to burnish the surface more as they
dull.
-
Garnet (G / Gar)
-
Chemical composition
Al3B2Si3O12. Amber colored abrasive
often used for the final sanding before applying a stain. Garnet is
non-friable (its crystals wear out and become rounded),
and dulls relatively quickly, leaving a much less visible scratch pattern
on the wood, but burnishing the surface in the process.
-
Glass Paper
-
An English term for sandpaper, originating from the fact that early sandpaper
was actually made with crushed glass or flint.
-
Gouges or Gouging
-
Furrows, ridges or curved scars left by the edges of sanding belts or disks.
Particularly common with portable belt and
disk sanders, but also poor quality
random-orbital sanders.
-
Grade
-
The degree of fineness, or grit, of any abrasive material. Most sandpapers
and grinding stones use a numbered grade such as
#220, or P120. Steel wool uses low numbers such as #2
and #0000. Non-woven abrasives use a color-coding system
to identify grades. Powdered pumice uses the 'F' system,
with one 'F' indicating the coarse grade and 'FFFF' or '4F' indicating the
finest grade.
-
ISO
-
The International Standards Organization, which sets standards for European
products and industry. See also FEPA.
-
JIS
-
The Japanese Industrial Standards Committee; regulates standards on products
produced in Japan, including abrasives and waterstones.
-
Lapping
-
The process of grinding a surface to make it perfectly flat; essentially
a specialized form of honing, as when sharpening. A common method of lapping
for woodworkers is to place sandpaper on a glass or granite plate, which
provides a perfectly flat surface.
-
-
Macro- and Microgrit
-
Macrogrit is a technical term used by abrasives manufacturers to refer to
any abrasive grade equivalent to 220 grit or coarser.
Microgrits are grits 240 and finer.
-
Medium
-
A non-technical grade used mostly on poor quality sandpapers. Approximately
equivalent to P120.
-
Mineral Oil, Paraffin Oil
-
An oil distilled from petroleum; completely nontoxic, non-drying, colorless,
odorless, and essentially flavorless. Used as a finish on items that will
come into contact with food, as a lubricant when rubbing out
finishes, and medicinally as a laxative.
-
Non-Woven Abrasive
-
A spongy abrasive made from plastic with embedded abrasives; contains
no metal. Used for scuff sanding
between coats of finish, as it does not tend to cut through the finish on
high spots or corners. Also known as synthetic steel wool,
scrubbing pads, etc. and by the trademarked brand names Scotch-Brite and
Bear-Tex. See also Bronze Wool, Steel
Wool.
-
Open Coat
-
Designates sandpaper with about 70% of the paper's surface covered in abrasive
grit. The extra space left between the grains provides a place for sanding
dust (swarf) to collect without clogging the paper.
See also Closed Coat.
-
Orbital Sander (1/4 Sheet Sander)
-
A powered sander used for final finishing. Uses ¼
of a standard 9" x 11" sheet of sandpaper which is held on by clips on each
side of the sander's pad. Useful for easing (slightly
rounding) corners, and as the final power sander before switching to sanding
by hand (with the grain and using a sanding block) when
the wood is to be dyed or stained.
-
Oscillating
-
Term used with reference to spindle sanders,
edge sanders, and wide-belt sanders.
These machines feature mechanisms that move the abrasive from side to side
as they run. The purpose is to lessen the degree of linear
scratching produced, but more importantly to spread
the wear from sanding narrow pieces of wood, and especially glue lines, across
a wider area of the abrasive.
-
Pad
-
See Sanding Pad
-
Pneumatic Sanding Drum
-
A sanding drum that is inflated by compressed
air, and uses thin, relatively flexible sleeves of abrasive. By adjusting
the pressure in the drum, the relative firmness of the sanding surface can
be controlled. Used for sanding contoured surfaces and pillowing the faces
of small parts, such as for intarsia. See also Flap Sander,
Sanding Stars.
-
Polish, Polishing
-
Polishing is the process of removing very fine scratches and imperfections
from a surface. Terminology varies, but polishing is usually considered to
follow fine sanding or grinding, and is followed by buffing to produce the
final glassy surface. This can be done by
buffing with a buffing
compound, or when done as regular maintenance, with a non-abrasive or
minimally abrasive compound called polish. See also
Buffing, Buffing
Compound, Burnishing,
Rubbing Compound.
-
Polishing Compound
-
See Buffing Compound.
-
Profile Sander
-
A powered sander fitted with various attachments that allow it to sand molding
profiles and similar surfaces. Uses a linear, reciprocating motion. See
also Cork Block, Tadpole Sander.
-
Pumice
-
Volcanic glass, usually finely powdered and used by finishers to
rub out the final coat of fine finishes to produce a smooth,
even gloss. Commonly available in two grades: 2F, which is fairly coarse,
and 4F, which is an intermediate to fine grit. Rubbing with pumice is normally
followed by a final polishing with
rottenstone and wax. Pumice is also available
in solid blocks, which are used mostly for scrubbing griddles and ship's
decks and as a callus remover at salons.
-
Raising the Grain or Dewhiskering
-
The process of wetting the wood and letting it dry, followed by a very light
sanding to knock down the raised grain. When the regular
sanding schedule has been completed, some of the
wood's fibers have been left partially separated from the wood, and when
the wood dries after being wet (by water or any finish containing water),
these loose fibers stand up and leave the surface feeling rough. Raising
the grain removes these loose fibers so a
waterborne finish can be
applied without raising any additional fibers. It is very important, when
sanding the raised grain, not to over sand, which will create more loose
fibers to rise the next time the wood is wet.
-
Random-orbital Sander (ROS)
-
A sander with a round pad attached to a motor by an eccentric
bearing. This produces an orbital motion while the pad also spins slowly
on the bearing. The idea is to achieve a more aggressive cutting action while
leaving an inconspicuous scratch pattern. Random -orbital sanders are an
intermediate step between stock removal with a drum or
belt sander and finishing with
an orbital sander or by hand. See also
Rotex Sander.
-
Resin
-
A term used for the aggregate of hardened pitch, dried sap, oils, and products
of thermal degradation of wood (burning) that clings to cutters, especially
on power tools, and clogs sandpaper on high-speed power sanders. When sanding,
buildup of resin is best avoided by using proper sanding pressure and feed
rates, and by changing to fresh abrasive as soon as the old abrasive shows
signs of dulling. See also Rubber Cleaning
Stick, Worn Out.
-
Rotex Sander
-
A proprietary power sander made by
Festool that offers
both random-orbital sanding motion and a gear-driven random-orbital-like
sanding motion, called Rotex. Rotex sanding action combines much of the
aggressive stock removal of a disk sander with the random
sanding pattern and resistance to
gouging of a random-orbital sander.
Rotex sanding also avoids the swirl marks and curlicues
left by random-orbital sanders when polishing metals
and solid-surface countertops.
-
Rottenstone
-
A very fine powder, often made from diatomite, used as the final step in
rubbing out a finish. Rubbing with rottenstone
polishes away the scratches left after the use of pumice,
and a final rubbing with rottenstone and wax can produce a very professional
looking, if laborious, finish.
-
Rouge
-
A polishing compound consisting of a very fine abrasive
in a base, such as wax, that acts both as a carrier and an adhesive to keep
the abrasive on a cloth or felt pad or wheel. Rouges include white rouge
and jeweler's rouge, and are detailed in the Hand Tools department under
the heading Sharpening Tools.
-
Rub Out
-
To smooth a topcoat (clear
finish, clear coat) by wet-sanding or by using
pumice and rottenstone with
a felt block and mineral oil or
wax, or perhaps a commercially prepared rubbing
compound. May be followed by buffing or
polishing to increase the degree of shine. Rubbing
out removes imperfections in the finish caused by dust settling onto the
tacky finish, bugs, bubbles, and brush fibers.
-
Rubber Cleaning Stick or Block
-
A natural rubber stick, block, or pad; sometimes attached to a handle. Used
for unclogging and cleaning sheet abrasives such as sanding
belts, disks and
drums, in order to prolong their working life. The rubber
becomes sticky when heated by sanding friction, which allows it to effectively
remove sanding dust, resin, glue, and other debris from
the abrasive.
-
Rubbing Compound
-
A cutting compound similar to buffing compound,
but designed more to cut into the finish than to polish
it. Used to rub out a finish and for removal of deeper scratches when effecting
a repair to a finish, and followed by using a
buffing compound.
-
-
Sanding Block
-
Any block of material used to support sandpaper when sanding. Sanding blocks
can be made from cork, felt, wood,
Styrofoam, foam rubber, and more. They may be flat or contoured for sanding
curved surfaces and moldings. A good sanding block provides a firm base for
the sandpaper, but has some "give" to let the sandpaper conform slightly
to high spots and corners, prolonging the sanding life of the paper. When
sanding to remove high spots and flatten a surface, a harder faced block
is used such as solid cork, or wood faced with a thin layer of cork, leather
or rubber. When sanding to scuff a surface or to remove
scratches from coarser grades of sandpaper, a medium-soft-faced sanding block
is used, such as dense Styrofoam, medium foam rubber, or hard felt. For
polishing or buffing, a soft
block is generally used such as soft foam rubber, Styrofoam, or soft felt.
See also Cork Block, Felt Block,
Sanding Pad, Tadpole Sander.
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Sanding Cord
-
A thin cord or narrow ribbon of material coated in abrasive. Used to sand
inside v-cuts on spindles when refinishing, and similar jobs in difficult
to reach spots. See also Detail Sander.
-
Sanding Drum
-
A cylinder, usually of rubber, fitted with a sleeve of abrasive and mounted
on a shaft that either attaches directly to a motor or is held in the chuck
of a drill press or portable drill. Used mostly for shaping and smoothing
small parts and curved edges. See also Drum Sander,
Pneumatic Sanding Drum, Sanding
Stars.
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Sanding Pad
-
Similar in function to a sanding block, a sanding pad
is the surface of most portable power sanders to which the abrasive is attached.
-
Sanding Schedule or Sanding Sequence
-
The sequence of abrasive grits or grades that is
used when sanding a particular item. The beginning abrasive material and
grade, the ending material and grade, and whether all of the intermediate
grades are used will depend on the material and the desired final result.
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Sanding Sealer
-
A finishing sealer that contains a large proportion
of solids and additives to make it sand easily without clogging the abrasive.
Used to fill fine pores, prevent strongly colored woods from bleeding into
neighboring woods while sanding, and to act as a sort of primer for a clear
topcoat. Since sanding sealer is, after all, a sealer, it should not be used
when a stain is to be applied.
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Sanding Stars
-
A small, portable type of flap sander head made for use
on a portable drill or drill press. Uses several roughly star-shaped disks
of slitted abrasive. Available in a few grits for smoothing irregular and
contoured surfaces prior to final sanding. See also Flap
Sander, Detail Sander, Pneumatic
Drum Sander.
-
Sanding String
-
See Sanding Cord
-
Sandpaper
-
A catch-all term for any coated abrasive sheet, but more specifically
paper-backed abrasive. Sandpaper is made by coating paper with some form
of glue; the first coat is called the make coat, then the abrasive is attached
with the size coat. Abrasives used include aluminum
oxide, silicon carbide,
garnet, and many others; the three listed are the most
commonly used in woodwork. Abrasives can be applied in
open or closed coats. Open coat,
which is used in woodworking, has about 70% of the surface covered, the open
spaces between particles of grit providing a place for dust to collect until
it can be cleared from under the working sandpaper. The weight, or thickness
of paper used is indicated by letters: 'A' weight paper is thin and flexible,
but tears easily on corners. 'C' weight paper is thicker and tougher, but
cannot conform to fine details on carvings and moldings. Waterproof paper
and glue is used for sandpaper that will be used for wet
sanding. The coarseness of abrasive particles is given by the
grit number of the sandpaper. The grits normally
used range from about 20, extremely coarse, to about 2000, "super-duper fine".
Woodworkers usually use grits from 60 to 320 on wood and 400 to 600 on finishes.
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Scotch Brite
-
See Non-Woven Abrasive
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Scraper
-
Not an abrasive, but a hand tool used for smoothing in much the same way
as sandpaper is. See the heading in the Hand
Tools Department for more.
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Scratch Pattern
-
The semi-random arrangement of scratches left on the wood by a particular
combination of abrasive and sanding tool. An even scratch pattern, without
scratches that are noticeably deeper than the others, is preferable to an
uneven or coarse scratch pattern. Also, either a very even, parallel-to-the-grain
scratch pattern or an even, random scratch pattern are preferred for finish
sanding.
-
Scuff Sanding
-
See Degloss.
-
Sealer
-
See Sanding Sealer
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Shark Skin
-
See Fish Skin.
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Silicon Carbide (Carborundum) (SiC or SC)
-
Chemical composition SiC. Abrasive commonly used for fine grits (over 220)
and on wet/dry sanding paper. Note that there is no 'e' in silicon;
silicone is a completely
different material. Silicon carbide is extremely hard, suiting it for sanding
between coats of finishes, especially hard finishes like lacquer, but also
non-friable, so it doesn't keep cutting as long as
aluminum oxide. See also Aluminum Oxide,
Garnet.
-
Spindle Sander
-
A stationary power sander that features a table with a
sanding drum projecting upwards through it. Used
for smoothing and contouring edges. See also Edge Sander,
Oscillating, Sanding
Drum.
-
Stearated Paper, Fre-Cut, No-Fil
-
Stearated paper, sold under the trademarked brands Fre-Cut and No-Fil, is
sandpaper coated with stearate. Stearate is any of several white, powdery,
soapy compounds - especially zinc stearate -
applied to the surface of sandpaper to prevent finishes from sticking and
clogging the paper. Stearates are highly water repellant, so when using them
in conjunction with
waterborne finishes, extreme
caution should be exercised. See also Mineral Oil,
Non-Woven Abrasive, Wet Sanding,
Zinc Stearate.
-
Steel Wool
-
A fibrous steel product used as an abrasive and polishing agent. Used especially
for scuff sanding between coats of finish and for
scrubbing off varnish when stripping old finishes. Not recommended for use
on bare wood, as steel wool sheds fibers into the wood that might rust later
on. See also Bronze Wool, Non-Woven
Abrasive.
-
Superabrasive
-
Any of a number of extremely hard abrasives, including
diamond and cubic boron nitride
(CBN).
-
Swarf
-
The particles removed from the work by an abrasive; grindings. See also
Swoof.
-
Swirl Marks
-
Swirling or curlicue marks left by power sanding, particularly if low quality
paper was used or too many grits were skipped in the sanding sequence.
-
Swirl Remover
-
See Buffing Compound
-
Swoof
-
Term for the particles of abrasive worn off during the sanding or grinding
process. See also Swarf.
-
Synthetic Wool
-
See Non-Woven Abrasive
-
Tadpole Sander
-
Trademarked name for commercially made profiled rubber sanding
block, sometimes shaped like a tadpole, used for hand-sanding profiled
items such as moldings.
-
Tripoli
-
A rouge-like compound sometimes used to
buff bare woods to a high gloss sheen. Used mostly
on dense exotic woods or where a heavy finish is undesirable or unnecessary.
Tripoli is detailed further in the Hand Tools department under the heading
of Sharpening Tools.
-
Tungsten Carbide
-
Better known as the material from which many power tool cutters are made,
tungsten carbide is also used to make coarse rasps for grinding and cutting
wood, metal and ceramics.
-
Very Coarse, Very Fine
-
Non-technical grades used mostly on poor quality sandpapers. Approximately
equivalent to P50 and
P220, respectively.
-
Vitrified Abrasives
-
Abrasive materials, such as aluminum oxide,
that are melted in a furnace to produce a solid mass which is then broken
down and crushed into sharp-edged abrasive particles.
-
Wet Sanding
-
Sanding with a liquid lubricant, usually water or mineral
oil. The lubricant carries away the swarf and prevents
it from clogging the paper. If the purpose of the sanding is to level the
surface of the finish, it may desirable to use stearated
paper (dry) before wet sanding, as the liquid lubricant can pull the
sandpaper down into low spots rather than allowing it to ride over them and
just hit the high spots.
-
Wide Belt or Drum Sander
-
See Drum Sander, Belt Sander
-
Wool
-
See Bronze Wool, Non-Woven Abrasive,
Steel Wool
-
Worn Out
-
The state of being used up; for sandpaper, it occurs when the paper no longer
removes material efficiently. Using worn out or clogged sandpaper results
in burnishing of the wood's surface, which can
lead to burning the wood, poor staining properties, and poor adhesion of
glues and finishes. A simple way to prevent using worn out abrasives is to
change them as soon as they show signs of dulling. On power sanders used
for stock removal, once you see the first signs of scorching that can't be
attributed to high sanding pressure or too slow a feed rate, it's time to
change. For finish sanding, try scribbling all over
the wood with a soft, dull pencil. Once the sandpaper stops removing the
pencil marks efficiently, it's time to change to fresh paper.
-
Zinc Stearate
-
Chemical composition
Zn(C18H35O2)2. A white, highly
hydrophobic powder with a soapy feel that is most often used as a lubricant.
It is applied to sandpaper to prevent finish from sticking to it and clogging
it. It is soluble in certain petroleum distillates, so it is also used in
some sanding sealers to make the finish very easy to
sand. See also Stearated Paper.
References:
Hand Applied Finishes, Jeff Jewitt, Taunton Press, 1997
The New Wood Finishing Book, Michael Dresdner, Taunton Press, 1999
Pocket Ref, Thomas J. Glover, Sequoia Publishing,
1989
UAMA, the United Abrasives Manufacturers' Association,
www.uama.org
Webster's New World College Dictionary, Macmillan, 1997